Used for Paint and Ink Steam Heating Jacket High Speed Disperser

• Additional Capabilities: Coating, Vacuum
• After-sales Service: Online Support, video Technical Support
• Application: Liquid, Liquid with Suspended Solids, Viscous Fluid
• Model NO.: FSJ-46
• Application Area: Agricultural Chemicals, Chemical, Daily Chemical, Food
• Certification: CE, ISO
• Condition: New
• Main Material: Carbon Steel, Stainless Steel
• Mixing Capacity: 500-999L
• Mixing Drum Shape: Drum
• Speed Control: Dual Speed
• Speed Range: 30-39 R/min
• Stirring Type: Diving
• Working: High Speed Mixer
• Customizable: Yes
• Drive System: Motor
• Speed: 1000-6000 Rpm
• Dispersion Disc Diameter: 100-600mm
• Transport Package: Nail Wooden Box
• Specification: 1500*2300*2500
• Trademark: ECHELON
• Origin: China
• HS Code: 8471499100
• Production Capacity: 300 Units/Year

Product Description

Used for paint and ink steam heating jacket high speed disperser

The company's main technology and products:
1. Chemical equipment whole plant design, manufacture and installation.
2. complete sets of equipment for unsaturated resins, emulsions, water-based PU, seamstresses, adhesives, paints and coatings, and hot melt adhesives, etc.
3. complete sets of equipment for glass adhesive, MS adhesive, silicone, structural adhesive, electronic potting adhesive, thermal conductive adhesive and polyurethane adhesive, etc.
4 multi-function reactor, strong disperser, planetary mixer, double planetary power mixer, horizontal kneading machine, vertical kneading machine, vacuum disperser, concentric double shaft mixer
5 horizontal double screw belt mixer, double screw conical mixer, vertical screw belt mixer, plough knife type fly cutter mixer, double shaft gravity mixer, powder mixing equipment.
 

Product Description

 

1:Vacuum power disperser is a highly efficient, multi-functional homogeneous mixer, he is the main equipment for the production of organic silicone glass curtain wall adhesive, silicone adhesive, electronic silicone glass sealant.
2: The equipment is widely used in adhesives, silicone sealant, silicone structural adhesive, black glue, weathering adhesive, anti-mould glass adhesive, cosmetics, chemical products, batteries, food, pharmaceuticals and plastics industry and other industries.
3: The equipment has three motors, there are three different forms of stirrers in the kettle, one of the stirrers rotating around the kettle axis, the other two stirring devices with different speeds, high-speed rotation around its own axis, so that the material in the kettle for a complex movement, by a strong shear and rubbing.
4:The mountain-shaped scraping edge inside the machine and equipment rotates around the axis of the kettle body, scraping out the raw materials sticking to the wall and the bottom, making the effect more ideal. Equipment sealing is good, can be vacuum, with good exhaust de-foaming effect. The cylinder cover of the equipment can be lifted hydraulically, and the cylinder can be moved freely, which makes the operation very convenient. The form of agitator can be multi-layer paddle type, frame type, butterfly type, impeller type and so on according to the requirement of materials. Usually adopts frequency conversion speed control to meet various process requirements.

 

1:Single arm hydraulic shaft lifting system structure.
2:Well-designed mixing and dispersing structure, even mixing, no dead angle.
3:Vacuum degassing, no bacterial contamination.
4:According to the process requirements can be distributed heating, steam heating, water cooling device.
5:The parts of the vacuum disperser contacting with materials are all stainless steel.
6:The particle size of the dispersed material is 1~2μm.
7:The specification of vacuum disperser can be designed and manufactured according to customers' requirements.
8:The vacuum system is equipped with vacuum pump, and the vacuum is drawn by the upper cover.
9:Inside fast mixing shaft is ultramarginal tooth type mixing blade, independent motor and frequency converter to control the speed, operating speed 0 - 1500rpm. middle stainless steel mixing shaft is butterfly wing type with scraper type mixing blade, motor configuration 1:30 reducer and frequency converter to control the speed, operating speed 0 - 200rpm.

 

Model number	Cylinder volume(L)		Motor power(KW)		Stirring Speed(rpm)
	feedstock	low speed mixing	High speed dispersion	low speed mixing	High speed dispersion
EC-5	5	3	0.75-6P	0.75-4P*2	27	0-1500
EC-20	20	12	1.1-6P	1.1-4P*2	27	0-1500
EC-50	50	30	1.5-6P	2.2-4P*2	27	0-1500
EC-100	100	60	2.2-6P	4-4P*2	27	0-1500
EC-200	200	120	3-6P	5.5-4P*2	27	0-1500
EC-300	300	180	5.5-6P	7.5-4P*2	27	0-1500
EC-600	600	300	7.5-6P	15-4P*2	27	0-1500
EC-1100	1100	600	11-6P	22-4P*2	27	0-1500
EC-1500	1500	900	15-6P	30_4P*2	27	0-1500
EC-2000	2000	1200	18.5-6P	30-6P*3	27	0-1500
EC-3000	3000	1800	22-6P	37_6P*3	27	0-1500

FAQ

Q1:What types of dispersers are there, and what materials are suitable for them?

1. High-speed disperser: By applying shear force to the material through a high-speed rotating dispersion disc, the material agglomerates can be quickly broken. It is suitable for the dispersion of medium and low viscosity liquid materials, such as latex paint, ink, ordinary paint, etc. For example, in the production of latex paint, pigments and fillers can be quickly dispersed evenly in the emulsion system to make the product color uniform and the covering power meet the standard.
2. Basket disperser: With a lifting dispersion basket, the material is circulated and dispersed in the basket. It has a good dispersion effect on high-viscosity materials, such as adhesives, sealants, putty pastes, etc. In the production of adhesives, it can penetrate deep into the viscous material to achieve efficient dispersion and ensure the bonding performance of the adhesive.
3. Lifting disperser: The height of the dispersion device can be flexibly adjusted, and the operation is convenient. It is suitable for low-viscosity materials, such as the dispersion experiment of small and medium-scale solutions in the laboratory; it can also handle some medium-viscosity materials and is used for the dispersion processing of different batches of materials in small paint factories.
4. Double-shaft disperser: It has two stirring shafts with different speeds and functions, which can stir and disperse at the same time. It is often used in complex material systems, such as electronic slurries containing particles of various particle sizes and materials in different phases. It can take into account both mixing and dispersion, so that each component is evenly distributed.

Q2:How to choose a suitable disperser according to the characteristics of the material?

1. Material viscosity: For low-viscosity materials, choose a high-speed disperser, which can achieve rapid dispersion with a high-speed dispersion disk; for high-viscosity materials, a basket disperser or a double-shaft disperser is suitable, whose special structure and strong torque can overcome the resistance of high viscosity.
2. Particle size: If the solid particles in the material are large in size and agglomerated, the disperser needs to have a strong shear force, and the high-speed operation of the high-speed disperser can provide this force; for particles with small particle size and easy to disperse, ordinary dispersers can meet the requirements.
3. Material composition: For single-component materials, ordinary dispersers are enough; for complex material systems, such as materials with both solid particles and high-viscosity colloids, double-shaft dispersers can complete multiple dispersion actions at the same time to ensure the dispersion effect.

Q3: What are the reasons for the poor dispersion effect of the disperser and how to solve it?

1. Reasons: The dispersion disc is severely worn, resulting in insufficient shear force; the dispersion speed does not match the material characteristics, and the speed is too low to effectively disperse; the material addition order is improper, affecting the dispersion process; the dispersion time is not enough, and the material is not fully dispersed.
2. Solution: Replace the worn dispersion disc in time; re-adjust the dispersion speed according to the material, and determine the optimal speed through experiments; optimize the material addition order, follow the principle of easy dispersion first and difficult dispersion later; appropriately extend the dispersion time to ensure that the material is evenly dispersed.

Q4: What are the key points of daily maintenance of the disperser?

1. Check the dispersion disc: Check whether the dispersion disc is worn, deformed, or corroded after each use. If there is a problem, repair or replace it in time to ensure the dispersion effect.
2. Lubricate transmission parts: Regularly add appropriate lubricating oil to transmission parts such as motors, bearings, gears, etc. to reduce friction, extend the service life of the equipment, and ensure smooth operation.
3. Clean equipment: Clean the material residue on the surface of the equipment to prevent material accumulation and corrosion of the equipment; at the same time, clean the inside of the disperser to avoid material residue in dead corners that affects the quality of the next dispersion.
4. Electrical system maintenance: Check whether the electrical circuit is damaged or aged, ensure good grounding, prevent electrical faults from causing safety accidents, and ensure stable operation of the equipment's electrical system.

Q5: What is the reason for excessive noise during the operation of the disperser, and how to deal with it?

1. Reason: The motor bearing is worn, and abnormal noise is generated during operation; the dispersion disc rubs unevenly with the material, or collides with the internal parts of the equipment; the equipment is not installed smoothly, and vibration noise is generated during operation; the transmission parts are short of oil, and the friction increases, causing noise.
2. Treatment method: Replace the worn motor bearing; check the installation position of the dispersion disc, adjust it to make it contact with the material evenly to avoid collision; recalibrate the equipment installation level to ensure that the equipment is placed stably; add lubricating oil to the transmission parts to reduce friction noise.

Q6:How to adjust the speed of the disperser, and what effect does it have on the dispersion effect?

1. Speed adjustment: Most dispersers adjust the motor speed through the frequency converter. By setting the corresponding parameters on the control panel, the motor output frequency can be changed, and then the speed of the disperser can be adjusted. Some dispersers can also change the speed by replacing pulleys of different diameters.
2. Impact on the dispersion effect: If the speed is too low, the material will not be subjected to sufficient shear force, the dispersion time will be long and the effect will be poor, and the particles will easily agglomerate; if the speed is too high, the material may splash, heat up, and even damage the equipment, and the material may be over-dispersed, affecting the product performance. Different materials have their own optimal speed range, which needs to be determined through experiments to achieve the ideal dispersion effect.

Q7:What factors affect the service life of the disperser?

1. Material properties: Corrosive materials will accelerate the corrosion of equipment components and shorten the service life; high viscosity and hard materials will increase equipment wear and reduce equipment durability.
2. Frequency of use: Frequent use keeps the equipment in working condition for a long time, the